Green Field

Kewaunee collaborates with every need of the customer from land to realization, converting the customer’s vision of a large-scale facility to reality. Kewaunee helps you plan and build a complete project by getting involved right from the beginning; starting with land acquisition, design, engineering and construction. Thus, taking up a project from start to end. This is done through the use of Kewaunee’s in-house expertise in addressing a customer’s unique challenges and developing ideas for their specific issues.

Kewaunee, thus takes responsibility but ensures that the customer is always in control of the project.

Benefits of the Kewaunee Approach

Kewaunee’s approach is different from the traditional one as it integrates the building expertise in the planning phase itself. Considerable amount of time is spent in detailing at the design phase. This brings about a substantial reduction in re-design and gets down the construction time, enabling Kewaunee to provide optimal solutions and the customer enjoys the benefits of minimal operation costs.

Kewaunee Approach

Scope/Budget ->Design ->Build

Conventional Approach

Scope ->Design ->Budget/Bid ->Re-design/Re-bid ->Build

Kewaunee’s Design-Build concept wins over the conventional approach as the scope and budget are defined prior to the design phase, eliminating unnecessary changes in the latter stages of the project.

What other features make Kewaunee unique?

  • Skilled Resources

    The entire design and construction management is done by Kewaunee’s highly skilled resources. Kewaunee also has the provision to orchestrate the work of external architects, engineers and contractors. Occasionally, a combination of both is used to best suit the project’s requirements. This complete coordination of all details from conception to completion by a single entity makes project management easy for the customer.

    Skilled Resources
  • No Hidden Costs

    Kewaunee provides an up-front and fixed pricing throughout the design and construction process to target and maintain the budget. This ensures lesser time and lower costs than the traditional methods.

    No Hidden Costs
  • Client Involvement

    Kewaunee actively encourages client involvement in the design and construction process as the company believes that communication is the key to a satisfying and accurate project process and a smooth delivery.

    Client Involvement
  • Timely Assistance

    Kewaunee deploys experienced resources that assist clients in defining their short-term and long-term requirements and planning the best project features and timelines as per the budget.

    Timely Assistance

At Kewaunee, meeting clients’ goals and striking the right balance in creating facilities where a customer and his research team feel they belong is what Kewaunee believes in!

THE PROCESS IN DETAIL

Turnkey Green-Field Solutions:

STAGE 1

USER REQUIEREMENT SPECIFICATION(URS)

  • Client interaction for URS
  • Concept design and preliminary master plan, basic engineering
  • Initial budget
  • Project timeline, cash flow schedule

STAGE 2

Design

  • Architectural and structural
  • Detailed engineering
  • Internal layouts
  • Production equipment’s design and sizing
  • Clean room engineering
  • HVAC
  • Utility systems
  • Electrical power, distribution, power backup
  • Automation
  • Environmental engineering
  • Plant safety
  • Verification for regulatory compliances
  • Verification of Initial budget, timeline and cash flow

STAGE 3

Tendering and Procurement

  • Appointment of various vendors like Civil, Electrical, Mechanical, HVAC, Water, Glazing, Plumbing, Landscaping
  • Order placements for production equipment
  • Utility equipment
  • Appointment of SHE consultant on site

STAGE 4

Execution/Construction

  • Site development stage
  • Construction activity
  • Project management team
  • FAT for production and utility equipments
  • Installation of equipments
  • Handover from various contractors after attending to snag list
  • Client inspections
  • Installation Qualifications(IQ)
  • Checks on budget, timelines & cash flow.

STAGE 5

COMMISSIONING AND VALIDATION

  • Start-up
  • SAT
  • Operational Qualification(OQ) of facility, equipments and services
  • Resolve teething issues
  • Performance Qualification(PQ) for all components of OQ
  • Training

STAGE 6

HAND OVER

  • Facility knowhow, training, walkabouts
  • Document handover with “as-built” drawings along with digital copy
  • Post - project meeting

STAGE 7

SERVICES

  • Dedicated expert team stationed at site for smooth transition and functioning of all installed engineering disciplines.
TURNKEY GREEN-FIELD SOLUTIONS:
Industries
  • Pharma
  • Biotech
  • Life Sciences
  • Petroleum
  • Chemical
  • Education
  • Food Industry

Case Study

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